Manufacturing
From BOM to Dispatch — Live Cost Visibility
Manufacturing success depends on knowing your costs—while production is still running, not after it’s finished
Techunison enables manufacturers to run fully integrated, data-driven operations—from Bill of Materials (BOM) to production to dispatch—with real-time cost visibility, quality control, and inventory accuracy, powered by ERPNext and the Frappe Framework
Replace Guesswork with Real-Time Manufacturing Control
Manufacturers commonly struggle with:
-
Delayed cost visibility
-
Disconnected production and finance
-
Inventory mismatches
-
Manual quality tracking
-
Post-facto profitability analysis
Techunison replaces
This with a single manufacturing platform where every production action updates costs, inventory, and financials instantly.
Unified Manufacturing Architecture
A fully integrated platform connecting engineering, production, inventory, and finance to enable real-time visibility, operational efficiency, and data-driven decision-making across your manufacturing operations.
Engineering & Planning
Manage BOMs, routings, and work orders seamlessly. Ensure accurate production planning and design-to-execution traceability.
Production Execution
Oversee shop floor operations and work-in-progress in real time. Monitor production performance and optimize throughput efficiently.
Inventory & Procurement
Track raw materials, semi-finished, and finished goods across all locations. Automate procurement, reorder alerts, and stock optimization
Finance & Analytics
Monitor live costing, margins, and profitability with dashboards. Enable data-driven decisions and full operational transparency.
End-to-End Manufacturing Workflows
From planning to shop floor execution, manage every step digitally for accurate costing, timely production, and optimized material utilization. Gain real-time visibility and operational control across your manufacturing processes.
Bill of Materials (BOM) & Routings
Define and manage multi-level BOMs with alternate items, substitutions, and standard vs actual costing. Operations and routings are structured for predictable production and cost tracking.
Capabilities
Supports multi-level BOM structures, alternate materials, substitutions, and detailed operation-wise routing definitions. Enables clear linkage between product design, material planning, and production execution.
Outcome
Ensures accurate product structures and predictable material planning. Provides early visibility into baseline product costs and variances.
Production Planning & MRP
Plan production based on real demand using integrated Material Requirements Planning and capacity planning. Schedule work orders efficiently to align materials, machines, and manpower.
Capabilities
Automatically calculates material requirements and capacity needs based on demand and BOMs. Synchronizes work order scheduling with available resources and timelines.
Outcome
Delivers the right materials at the right time without excess inventory.
Reduces stockouts and overproduction while optimizing production schedules.
Shop Floor Execution
Digitally execute work orders on the shop floor with real-time tracking of operations and consumption. Capture labor, machine time, and work-in-progress at each production stage.
Capabilities
Tracks operation-wise material usage, labor effort, and machine time directly from the shop floor. Provides live visibility into WIP status and production progress.
Outcome
Enables real-time production visibility and accurate WIP valuation.
Minimizes production delays and improves on-time order completion.
Live Cost Visibility — Not Month-End Surprises
Gain real-time insight into product costs as production happens—not after books are closed. Empower faster pricing, margin control, and financially informed manufacturing decisions.
Real-Time Product Costing
Capture actual product costs live during production across materials, labor, machines, and overheads. Eliminate delays and surprises caused by post-production cost calculations.
Capabilities
Automatically captures raw material consumption, labor costs, machine usage, and overhead absorption in real time. Accounts for scrap and rework costs directly within production workflows.
Outcome
Provides actual cost per unit visibility during production itself. Enables immediate margin analysis and faster, data-driven pricing decisions.
Inventory & Traceability
Maintain complete visibility and control over inventory across batches, serial numbers, and locations. Ensure accurate valuation while meeting regulatory and audit requirements.
Capabilities
Supports batch and serial tracking with FIFO or moving average valuation methods. Delivers expiry, shelf-life controls, and real-time multi-warehouse visibility.
Outcome
Ensures full end-to-end material traceability across the supply chain.
Delivers accurate stock valuation with compliance-ready inventory records.
Quality & Compliance
Embed quality controls directly into manufacturing operations—not as afterthoughts. Ensure consistent product quality, regulatory compliance, and audit-ready documentation.
Quality Management
Manage quality across the entire production lifecycle—from incoming materials to final inspection. Detect issues early, enforce standards, and drive continuous quality improvement.
Capabilities
Supports incoming, in-process, and final inspections with defined quality plans and checkpoints. Tracks non-conformances and manages corrective and preventive actions (CAPA) end-to-end.
Outcome
Reduces defects through early detection and systematic resolution.
Delivers measurable quality performance with audit-ready quality records.
Dispatch, Sales & Customer Fulfillment
Connect production output directly to customers with controlled dispatch and transparent billing. Ensure smooth order-to-cash flow with real-time visibility into deliveries and profitability.
Finished Goods, Dispatch & Invoicing
Manage finished goods seamlessly from receipt to customer delivery with integrated dispatch workflows. Link packing, delivery, and invoicing into a single, traceable fulfillment process.
Capabilities
Handles finished goods receipt, packing, and dispatch with automated delivery notes and invoices. Provides customer-wise profitability and real-time visibility into sales fulfillment.
Outcome
Ensures on-time deliveries with accurate, auditable billing.
Creates a clear, controlled order-to-cash flow from factory to customer.
Real-Time Manufacturing Dashboards
Transform shop-floor and financial data into live insights for plant teams and leadership. Enable proactive control with real-time KPIs instead of delayed, manual reports.
Dashboards for Plant & Leadership
Unified dashboards provide real-time visibility into production, costs, inventory, and fulfillment. Designed for plant managers and leadership to monitor performance at every level.
KPIs
Tracks production vs plan, yield and scrap rates, cost variance, inventory turnover, and order fulfillment. Continuously updates metrics from live shop-floor and transaction data.
Drill-Down
Allows drill-down from KPI to work order, operation, and individual transactions. Ensures every metric is traceable to its source data for validation and audits.
Outcome
Enables immediate operational control and faster issue resolution.
Supports confident, data-driven decision-making across manufacturing leadership.
Scales Across Manufacturing Types
Discrete manufacturing
Process manufacturing
Pharma & regulated industries
Contract manufacturing
Multi-plant operations
Why Techunison for Manufacturing?
Deep ERPNext manufacturing expertise
True real-time costing (not estimates)
Unified operations, inventory, and finance
Low-code adaptability for shop-floor realities
Scales from single plants to global operations
Customer Testimonials
“We now have real-time visibility into inventory, production, and costs. Decisions that took days now take minutes.”
— Plant Head
“Techunison brought structure to complex manufacturing workflows without slowing operations.”
— Operations Director
“Their ERP implementation eliminated manual tracking and significantly reduced operational leakage.”
— Supply Chain Manager